The raw materials mixture is mixed with water to produce a slurry.
The slurry is then sprayed from the top of a dryer and the machine evaporates the slurry and produces the powder.
The raw material powder is stored in bulk as per the batch number of the mixture.
The raw material is pressed with heavy force to make the biscuit tile. The press uses two techniques: By Mould and By Belt.
The biscuit tile is passed through the dryer to remove excess moisture from it.
The compensator is reserved for cases in emergencies. When the production line is stopped due to some technical fault ahead, the tile is emptied from the compensator. Thus the production line is not completely at a halt.
We use the latest state-of-the-art digital printing machinery at our factories. We have machines from creta print, system, and durst.
The kiln is the most important machinery in any ceramic / porcelain factory. The temperature goes as high as 1300 degree Celsius and it is crucial to maintain the parameters for the proper baking of any tile.
In the case of polished tiles, the tile surface is passed through machinery which polishes the tile with the help of abrasives. After that, the tile is rectified and the edges are chamfered.